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Stainless Steel Shaped Architectural Tubing

Shaped metal tubes stronger, safer & more striking.

At ZH METAL MATERIAL, the quality of our products is the cornerstone of our reputation. We believe that to supply world-class customers, we to must be world-class in everything we do and in every detail of our business.

We always supply high-quality tubing, and do so in a safe, efficient and timely way. We are renowned for our ability to supply tubes of all sizes, which means that we can closely work to your designs.

We only use premium-grade metals to ensure that the quality of our tubes is optimal, and we undergo rigorous testing and checks. Uncompromising quality control and strict traceability is key to the entire ZH METAL MATERIAL operations. We are proud of our commitment to quality and efficiency.

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An extensive network of service centers in China, supported by strong processing facilities.

Shaped Tubing Solutions for Industry

ZH METAL MATERIAL’ beautifully shaped railings and balustrades provide an effective way for you to enhance your new builds and restoration projects.

We offer shaped tubes in six unique designs, including variants of oval and square profiles.

Our shaped tube profiles are enduringly elegant. But the tubes offer more than just aesthetic benefits. They also present ergonomic and structural advantages over conventional round tubing, providing the construction industry with greater possibilities when it comes to choosing metal architecture.

Our engineers can work to architects’ briefs to create custom-made tubing for high-end applications, or for more complex projects where ‘kits’ just can’t meet the requirements. Our shaped tubes are used to make railings and balustrades for staircases, balconies and terraces of all specifications and sizes.

Sculptural and sophisticated, the beautifully engineered tubing offers superior design. From public buildings to family homes, street furniture to commercial properties, the custom-made tubes will help to set your project apart from others.

Why Choose Shaped Tubing?

Sometimes the aesthetics of the tubing is critical to the project. But long-term durability and strength is an essential consideration for architectural applications.

Shaped tubing boasts ergonomic and safety advantages over standard round tubing, such as being both easier and more comfortable to grip. Our D-shaped tube, used predominantly as handrail, has been carefully tested for its ergonomic viability.

Methodical ‘tube deflection testing’ demonstrates that shaped stainless steel tubes formed from standard round tubes are less likely to buckle than their round counterparts. The shaped tubing benefits from increased strength performance (between 20% – 54% depending on the shape). This is crucial for infrastructure applications such as protective guard rails and barriers, which often require immense durability. Sign posts, window trims, bollards, decorative shrouds and luggage kick rails at airports are amongst the many examples of infrastructure that have been fabricated from our uniquely shaped profiles.

Shaped Tubing Materials

Stainless Steel

Most of our tube profiles are fabricated from premium-grade stainless steel. Stainless steel has been the leading material for projecting progressive, modern architecture for more than eighty years. Most of our architectural tubing is fabricated from stainless steel 304L (1.4301) and stainless steel 316L (1.4404) due to its incredible strength, ductility and versatility.

The fact that it is corrosion-resistant makes it hygienic and easier to maintain. Stainless steel is also an extremely sustainable material as it is fully recyclable at end-of-life.

Our stainless steel tubing comes in various finishes, including a brushed satin finish, which is great at hiding fingerprints and blemishes, and a luxurious polished mirror finish. We can even powder coat stainless steel to create a wood-effect.

PVD is available in a wide range of colours for a contemporary look. It is scratch and corrosion resistant.

Stainless Steel 304L (1.4301)

Suitable for structural and decorative purposes, this alloy provides ample strength while retaining a high degree of manipulability.

Stainless Steel 316L (1.4404)

Sometimes referred to as marine-grade stainless steel, this alloy contains a higher nickel and molybdenum content for increased corrosion resistance, making it ideal for marine architecture and other exterior applications.

Duplex/Superduplex

We can also form tubing from duplex and superduplex stainless steel if the tubing will be used in subsea conditions. Duplex stainless steel grades boast many of the benefits of austenitic and ferritic stainless steel.

Aluminium

Aluminium is functional, cost-effective, light but strong, non-corrosive, non-toxic and durable.

Its surface is covered in an extremely thin yet strong layer of oxide film, which makes it highly corrosion-resistant.

Aluminium 5083

Possesses immense strength coupled with excellent formability.

Aluminium 6063

A cost-effective alternative for applications where strength and weight are still key attributes.

Brass CZ108

Brass is an alloy consisting of copper and zinc, which is stronger than pure copper and provides a lighter, gold-like finish. Brass is the most common of the copper- based alloys. It has a good corrosion resistance.

We typically use ‘basis brass’ for tube fabrication as it has excellent cold forming attributes, and can be readily soldered.

Copper Nickel 90/10

We use cupronickel 90/10, which contains 90% copper and 10% nickel, with small quantities of iron and manganese for strength and corrosion-resistance.

Cupronickel 90/10 has a warm colour that is similar to bronze, which makes it an extremely cost-effective alternative to bronze.

Cupronickel has high electrical resistivity.

If you are restoring metal architecture in historic buildings, or you’re seeking an antique look, ZH METAL MATERIAL can fabricate tubing from copper, brass or bronze. If you want a highly durable metal but with the traditional warmth of bronze, you could choose 90/10 cupronickel (which is also less expensive than bronze), or use bronze-coloured PVD (Physical Vapour Deposition) titanium ion plating on stainless steel.

Twisted oval tube and twisted square tube are popular choices for metalwork used for restoration projects and intricate lighting designs. The tightness of the twist can be varied; this flexibility is useful for instances when past designs need to be replicated.

Product Range

Flat Sided Oval Tube

Clean, rounded lines and flat sides provide strength for architectural purposes. This tube is easy to fix to other elements.

This popular tubing is practical, elegant and strong. Its clean shape and its versatility make it viable for a vast number of applications.

The flat side fixes securely – and easily – to other elements. It is simple to maintain, which is why it is so often used in marine and medical industries.

Tests have shown that this profile is up to 54% stronger than standard round tubing, making it our strongest shaped tube.

Stainless Steel Flat Sided Oval

Range (304/316)

Size mm 1.2mm Wall (304) 1.5mm Wall (304) 2.0mm Wall (304) 2.1mm Wall (304) 2.8mm Wall (304) 3.0mm Wall (304) 1.5mm Wall (316) 2.0mm Wall (316) 2.1mm Wall (316) 2.8mm Wall (316) 3.0mm Wall (316)
23.0 x 12.0 Checked Checked
27.0 x 14.0 Checked Checked
31.0 x 15.0 Checked Checked
35.0 x 10.0 Checked
35.0 x 21.5 Checked Checked Checked
36.0 x 18.0 Checked Checked
37.0 x 22.0 Checked Checked
38.0 x 11.0 Checked Checked
39.0 x 19.0 Checked Checked Checked Checked
40.5 x 20.0 Checked Checked
41.0 x 15.0 Checked Checked
43.0 x 28.0 Checked Checked
45.0 x 25.0 Checked
48.0 x 21.0 Checked Checked Checked Checked
53.0 x 40.0 Checked Checked
61.0 x 50.0 Checked Checked
62.0 x 31.0 Checked Checked Checked Checked Checked Checked Checked
69.0 x 29.0 Checked Checked
75.0 x 35.0 Checked Checked
78.0 x 39.0 Checked Checked Checked Checked
91.0 x 51.0 Checked Checked
95.0 x 55.0 Checked Checked
99.0 x 38.0 Checked Checked
114.0 x 48.0 Checked Checked Checked Checked
123.0 x 63.0 Checked Checked
128.0 x 55.0 Checked Checked
131.0 x 50.0 Checked
133.0 x 63.0 Checked Checked
138.0 x 73.0 Checked Checked
167.0 x 66.0 Checked Checked Checked Checked
195.0 x 85.0 Checked Checked

Aluminium Flat sided Oval Tube

Range (5083/6063)

Size (mm) 2.1mm Wall (5083) 2.8mm Wall (5083) 2.9mm Wall (5083) 3.4mm Wall (5083) 3.6mm Wall (5083) 3.7mm Wall (5083) 3.2mm Wall (6063)
26.0 x 13.0 Checked Checked
27.0 x 14.0 Checked
31.0 x 18.0 Checked Checked
40.5 x 20.0 Checked Checked
43.08 x 28.0 Checked
50.0 x 25.0 Checked Checked
59.5 x 28.0 Checked Checked

Brass Flat Side Oval Tube (CZ108)

Size (mm) 16mm Wall 3.2mm Wall
23.0 x 12.0 Checked
27.0 x 14.0 Checked Checked
31.0 x 15.0 Checked Checked
35.0 x 9.0 Checked Checked
39.0 x 19.0 Checked Checked
41.0 x 15.0 Checked Checked
43.0 x 28.0 Checked Checked
62.0 x 31.0 Checked Checked
70.0 x 35.0 Checked

Stainless Steel (304 & 316): 5.7m lengths

Aluminium 5083: 5.7m lengths

Aluminium 6063: 4.7m lengths

Brass CZ108: 4.7m lengths

stainless steel fence-1
304 Stainless Steel Straight Oval Tubing

An ergonomic, tactile shape that is perfect for handrails and balustrades. This low-maintenance design is commonly used for architectural and marine purposes.

This elliptical oval tubing combines a pleasing aesthetic with an ergonomic and tactile shape.

It can be easily connected with our joiners, enabling fabricators to produce high-quality handrails and balustrades in conjunction with structural glass and brickwork. Weld the tubing to the joiners for an uncompromising seamless form, or simply dry-join them together.

Stainless Steel Oval Tube

Size (mm) 1.2mm Wall (304 Only) 1.5mm Wall 1.7mm Wall 2.0mm Wall 2.1mm Wall 2.5mm Wall 2.8mm Wall 3.0mm Wall 3.1mm Wall 5.2mm Wall 5.5mm Wall
23.5 x 13.3 Checked
30.5 x 17.5 Checked Checked
32.0 x 16.0 Checked Checked
39.5 x 20.5 Checked
43.0 x 30.0 Checked
47.0 x 25.0 Checked Checked Checked
49.0 x 30.0 Checked
50.0 x 36.0 Checked Checked
53.0 x 26.0 Checked
61.0 x 37.0 Checked Checked Checked Checked
65.0 x 33.0 Checked Checked Checked
71.0 x 45.0 Checked
75.0 x 49.0 Checked
76.0 x 38.0 Checked
76.0 x 50.0 Checked Checked Checked
78.0 x 38.0 Checked Checked Checked
80.0 x 58.0 Checked
81.5 x 40.5 Checked
83.0 x 60.0 Checked
84.0 x 56.0 Checked
86.0 x 58.0 Checked Checked
90.0 x 45.0 Checked Checked
92.0 x 56.0 Checked Checked Checked
98.0 x 50.0 Checked Checked Checked
117.0 x 50.0 Checked Checked
121.0 x 76.0 Checked Checked
128.0 x 70.0 Checked Checked
131.0 x 65.0 Checked Checked
139.0 x 53.0 Checked
143.0 x 45.0 Checked
167.0 x 87.0 Checked
200.0 x 100.0 Checked Checked

5083 Aluminium Oval Tube Range

Size (mm) 2.1mm Wall 2.8mm Wall 2.9mm Wall 3.1mm Wall 3.2mm Wall 3.4mm Wall 3.6mm Wall 3.7mm Wall 3.9mm Wall 4.9mm Wall 5.1mm Wall 5.2mm Wall 5.5mm Wall 5.7mm Wall 6.6mm Wall 7.6mm Wall
31.0 x 18.0 Checked Checked
38.0 x 25.0 Checked Checked
49.0 x 30.0 Checked Checked Checked
53.0 x 26.0 Checked Checked Checked
60.0 x 32.0 Checked Checked Checked
71.0 x 45.0 Checked Checked Checked
76.0 x 38.0 Checked Checked Checked
85.0 x 55.0 Checked Checked
90.0 x 45.0 Checked Checked
104.0 x 67.0 Checked Checked
117.0 x 50.0 Checked
120.0 x 75.0 Checked
165.0 x 102.0 Checked Checked
200.0 x 130.0 Checked

6063 Aluminium Oval Tube Range

Size (mm) 3.2mm Wall 6.4mm Wall
30.5 x 17.5 Checked
32.0 x 16.0 Checked
35.5 x 25.0 Checked
40.0 x 27.0 Checked
60.0 x 32.0 Checked
75.0 x 49.0 Checked
92.0 x 56.0 Checked Checked
124.0 x 68.0 Checked

Brass Oval Tube Range (CZ108)

Size (mm) 1.6mm Wall 3.2mm Wall
23.5 x 13.3 Checked
30.5 x 17.5 Checked Checked
32.0 x 16.0 Checked Checked
61.0 x 37.0 Checked Checked
71.0 x 45.0 Checked
75.0 x 49.0 Checked Checked

Stainless Steel: 5.8m lengths

Aluminium: 5.8m lengths

Brass: 2.8m or 4.8m lengths

Stainless Steel Straight Oval Tubing
Square Tube

Radius Square Tube

Blended radius corners and a slight convex side provide great strength, making it an attractive substitute for standard box section tubing.

Due to its appealing softened corners and the range of available sizes, it is ideal for balustrade and handrail panels.

Twisted Square Tube

Aesthetically striking alternative to standard round or square tube profiles. Offers impressive strength integrity while being lighter and more cost-effective than conventional solid twisted bars.

Not only beautiful, the twisted shape has improved rigidity and deflection capabilities in comparison to round tubes of the same wall thickness and material grade. An exciting form to work with.

Choose between continuous twist or incremental twist.

Stainless Steel Radius Square Tube 3

Square Tube Range

Size (mm) St Steel (304/316) 1.5mm Wall St Steel (304/316) 2.0mm Wall Brass CZ108 1.6mm Wall
17 x 17 Checked Checked
23 x 23 Checked Checked
28 x 28 Checked Checked
34 x 34 Checked Checked
45 x 45 Checked Checked
66 x 66 Checked Checked Checked
88 x 88 Checked Checked Checked

Stainless Steel: 5.8m Lengths

Brass: 2.8m or 4.8m lengths

Tube lengths may vary for larger sizes

Stainless Steel Twisted Square Tube-1
Stainless Steel D-shaped tube

With a smooth top, flat section and incredible lateral strength, this clever design prevents water ingress underneath, plus it is very easy to install. Ideal for handrail on marine craft and in public buildings.

The D-shaped tube has been developed with ease of installation in mind; its distinctive ridged design creates a flat and secure base to apply to bulwarks, brickwork and balustrades, including glass. (Square-cut balusters can be welded directly to its recess, or a glazing channel can be welded or attached by threading inserts to the underside).

When formed from marine-grade 316L stainless steel, it provides a great alternative to traditional teak bulwark capping or handrail on larger boats and cruise liners, since it requires very little upkeep to remain looking new.

Stainless Steel D Shaped Tube Range (304/316)

Size (mm) 1.5mm Wall 2.0mm Wall 3.0mm Wall
34 x 12 Checked
50 x 18 Checked
65 x 28 Checked
99 x 40 Checked
138 x 49 Checked
178 x 58 Checked Checked
5.8m Lengths
Tube lengths may vary for larger sizes

Aluminium D Shaped Tube Range (5083/6063)

Size (mm) 2.77mm Wall 3.05mm Wall 3.68mm Wall 5.16mm Wall 5.74mm Wall
63 x 25 Checked Checked
98 x 38 Checked Checked
138 x 48 Checked
5.8m Lengths
Tube lengths may vary for larger sizes

Brass D Shaped Tube Range (CZ108)

Size (mm) 1.6mm Wall
34 x 12 Checked
50 x 18 Checked
65 x 27 Checked
2.8m or 4.8m lengths
Tube length may vary for larger sizes
Stainless Steel D-shaped tube-1
Stainless Steel Twisted Oval Tube-1

Innovative spiral forming applied to a classic oval tube design. This beautiful twisted tubing creates a mesmeric effect that is ideal for decorative metal architecture on buildings and boats.

Incorporating the classic oval tube design with the spiral forming process adapted from our twisted square tubing, this shape catches the light beautifully.

The tubing is also extremely tactile – the contours of the twists are sophisticated and sculptural.

It can also be joined using the same joining system as oval tubing, allowing fabricators to create high quality handrails and balustrades with ease.

Twisted oval tube is available in the same sizes as oval tube.

Stainless Steel Balustrades

Our twisted metal spindles bring enduring elegance to any staircase or balcony. The smooth lines and exceptional finish makes every individual spindle look and feel as if it has been sculpted.

Crafted from both oval and radius square tubing, the spindles come with a choice of four different twists – from a subtle, sophisticated twist to continuous, tight twists for striking visual effect.

You can also create a staircase combining spindles of differing shapes and types of twist — or intersperse them with wooden spindles.

We typically supply spindles from stainless steel 304L (1.4301) for internal balustrades, with a mirror polish or satin finish. They can be fabricated from other metals such as brass, bronze or cupronickel.

Handrails

Our D-shaped tubing features a curved topside which is ergonomically designed to be gripped as a handrail. It has a flat face on its underside that makes it easy to weld to. Flat-sided oval tubing can also be used.

Balustrade Range

Profile Size (mm) Twist Option
Oval 23.5 x 13.3 x 1.5 180o/360o/540o/Continuous
Oval 30.5 x 17.5 x 1.5 180o/360o/540o/Continuous
Oval 39.5 x 20.5 x 1.5 180o/360o/540o/Continuous
Oval 47.0 x 25.0 x 1.5 180o/360o/540o/Continuous
Oval 61.0 x 37.0 x 1.5 180o/360o/540o/Continuous
Square 17.0 x 17.0 x 1.5 180o/360o/540o/Continuous
Square 23.0 x 23.0 x 1.5 180o/360o/540o/Continuous
Square 28.0 x 28.0 x 1.5 180o/360o/540o/Continuous
Square 34.0 x 34.0 x 1.5 180o/360o/540o/Continuous
Square 45.0 x 45.0 x 1.5 180o/360o/540o/Continuous
Square 66.0 x 66.0 x 1.5 180o/360o/540o/Continuous
Square 88.0 x 88.0 x 1.5 180o/360o/540o/Continuous

Each spindle is cut to 1.1m; this extra length of tubing allows for the tube to be cut to fit any sized staircase. (The legal minimum handrail height in private residences is 900mm for staircases and landings).

Our joiners connect oval and twisted oval tubing with a smooth, seamless finish.

They allow you to produce tight joins on handrail and balustrades with greater ease, eliminating the need to cut and weld the tubing. The joiners can work in conjunction with structural glass and brickwork.

When used as a handrail, oval tubing can be dry joined, or joined by welding the joiners into the tube without any visual defects (after polishing).

“A” Plane Joiners

Used for vertical bends, such as those you might see on a staircase.

“B” Plane Joiners

Suitable for joining horizontal tubes, such as those used on balconies and handrails.

Straight Joiners

Used when the application requires a significant length of tubing.

End Caps

Gently curved components used for furniture and handrailings.

Joiner Sizes

Profile Size (mm) 90o "A" Plane 75o "A" Plane 90o "B" Plane Joiner End Cap Laser End Caps
Oval 23.5 x 13.3 x 1.5 Checked Checked Checked Checked Checked
Oval 30.5 x 17.5 x 1.5 Checked Checked Checked Checked Checked
Oval 39.5 x 20.5 x 1.5 Checked Checked Checked Checked Checked
Oval 47.0 x 25.0 x 1.5 Checked Checked Checked Checked Checked
Oval 61.0 x 37.0 x 2.0 Checked Checked Checked Checked Checked
Oval 71.0 x 45.0 x 2.77 Checked Checked Checked Checked Checked
Oval 86.0 x 58.0 x 3.0 Checked Checked Checked Checked Checked
Oval 121.0 x 76.0 x 3.0 Checked Checked Checked Checked Checked
D Shape 65.0 x 27.0 x 2.0 Checked
D Shape 99.0 x 38.0 x 2.0 Checked

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